Automotive Wire Harness Seal LSR Injection Mold
- Product Detail
| Mold information | |
|---|---|
| Mold core material | S136H |
| Mold base material | 420H |
| Number of cavity | 16 |
| Runner system | Cold Runner |
| Number of cold nozzle | 4 |
| Product name | Automotive Wire Harness Seal |
| Machine used | TYM-W555 |
Details
The 16-cavity automotive wire harness seal mold is designed for high-efficiency LSR injection molding of precision silicone seals used in automotive electrical systems. It adopts a cold runner system to achieve flash-free molding and eliminate raw material waste. Each cavity is engineered for long service life, ensuring stable output with minimal maintenance.
This mold can be perfectly integrated with the TYM-W555 injection molding machine and the robotic arm, enabling automatic demolding and part processing. As a result, a fully automated production line can be established.
Automotive wire harness seals are critical components for ensuring reliable sealing and protection of vehicle electrical connectors. They prevent dust, moisture, and contaminants from entering the harness system, thereby safeguarding vehicle performance and durability. Manufactured from high-quality liquid silicone rubber (LSR), these seals offer outstanding elasticity, weather resistance, and thermal stability, with operating temperature ranges from –50 °C to +200 °C.
TYM’s wire harness seal mold solutions provide precision molding of multi-cavity silicone seals, supporting high-volume LSR injection molding with consistent quality.
The cold runner design eliminates waste and lowers overall production costs. Combined with automation compatibility and smooth integration with modern injection molding machines, this mold is an ideal choice for Tier 1 and Tier 2 automotive suppliers seeking efficiency and long-term reliability.
Mold Design & Key Technology
Cold Runner System for Zero Waste
LSR is kept at controlled temperatures in the cold runner system, ensuring flash-free molding, no raw material loss, and improved part quality.
Multi-Cavity High Productivity Design
The 16-cavity layout maximizes efficiency, delivering large volumes of parts in each cycle while maintaining dimensional accuracy.
Precision Machining and Tight Tolerances
Advanced CNC and EDM processes guarantee high precision, essential for small automotive sealing parts that require airtight fit and consistent performance.
Automation Integration
The mold is designed for compatibility with robotic arms, enabling automated demolding, part collection, and secondary processing, reducing labor costs and increasing throughput.
Durable Tooling and Long Service Life
Constructed with premium tool steel and optimized cooling/heating channels, the mold supports over one million cycles with proper maintenance.
FAQ
Q1: Can this mold be used for different types of wire harness seals?
Yes. The mold can be customized for different geometries, sizes, and connector sealing requirements to fit specific automotive applications.
Q2: How does the cold runner system benefit production?
The cold runner system eliminates material waste, prevents flash, and ensures stable part dimensions, resulting in cost savings and consistent quality.
Q3: Can this mold support automated production?
Absolutely. It can be integrated with robotic arms for fully automated operation, reducing manual handling and ensuring higher efficiency.
Q4: What material is used for the seals?
We use high-quality liquid silicone rubber (LSR), known for its elasticity, weather resistance, electrical insulation, and durability in harsh automotive environments.