Silicone Full-Face Mask Mold

The Production process

Details
The silicone protective mask mold is designed for producing high-quality protective face masks widely used in industrial and occupational safety fields. This mold adopts a conventional runner system and features a single-cavity design, ensuring stable silicone molding of large-size protective mask components.

Each mold is engineered for durability and efficiency, with an expected service life of over one million shots depending on maintenance. Our mold solutions are fully compatible with modern injection silicone molding machines for stable production.

Mold Information

Mold Core Material: S136H

Mold Base Material: P20

Number of Cavities: 1

Runner Type: Conventional Runner

Product Name: Silicone Full-Face Respirator Mask

Machine Used: Vertical injection machine L6068

Description

Silicone protective mask are essential personal protective equipment (PPE) in industries requiring maximum safety and reliable respiratory protection. Compared to half masks, protective face masks of the full-face type provide both respiratory and eye protection, ensuring comprehensive safety for workers in harsh environments.

TYM’s silicone protective mask mold solutions are specifically engineered to manufacture full-face masks with excellent fit, durability, and comfort. Using high-grade silicone rubber or liquid silicone rubber (LSR) via precision injection silicone molding machines, the masks offer flexibility, chemical resistance, and long-term wearability. The rigid structure ensures stability, while the soft sealing layer guarantees an airtight interface to prevent leakage. The final product is compatible with various replaceable filter cartridges, making it suitable for diverse industrial safety applications.

Mold Design & Key Technologies

Single-Cavity Design
Optimized for large-size silicone full face masks, ensuring dimensional accuracy and consistent silicone molding performance.

Conventional Runner System
A cost-effective and reliable solution for silicone silicone molding large respirator parts, offering smooth material flow and stable injection.

Double-Lower-Mold Option for Efficiency
While automation is not currently applied, the mold can be combined with a dual-lower-mold structure to reduce cycle time and improve overall production efficiency when used with advanced injection silicone molding machines.

High-Strength Mold Construction
Built with premium tool steel, the Silicone Full Protective Mask mold provides durability, resistance to wear, and long-term performance over high production volumes.

Optimized Venting and Gating
Advanced venting and gating systems ensure complete filling and defect-free silicone molding, preventing issues such as air traps or incomplete parts.

FAQ
Q1: How many cavities does this mold have?
This Silicone Full Face Mask mold is designed with a single cavity, ensuring precision and dimensional stability for large protective face mask components.

Q2: Can this mold support automation?
Currently, this mold does not include an automation system. However, production efficiency can be enhanced by pairing it with a dual-lower-mold setup and compatible injection silicone molding machines.

Q3: What materials are suitable for silicone molding full-face respirators?
The mold supports high-quality silicone rubber, liquid silicone rubber (LSR), and other elastomeric compounds depending on customer requirements.

Q4: What is the typical mold lifespan?
With proper maintenance, the Silicone Full Face Mask mold can achieve over one million shots while maintaining consistent quality.